Making a concrete McMansion with a 3D printer

A Chinese firm can put together a McMansion with a 3D printer:

WinSun Decoration Design Engineering Co., a Chinese architectural materials company with more than 70 patents to its name, has now come up with a way to construct a 12,000 square-foot home – a kind of McMansion – out of 3D printed blocks.

A special technique has resulted in a concrete building that, while requiring paint to be attractive, still manages to be perfectly functional.

The printer that created these buildings is 105 feet long, 33 feet wide, and 21 feet tall, larger than most rooms, but it works on basically the same principles as one of MakerBot’s printers. It uses a nozzle to pump a mix of concrete, sand and fiberglass (which are recycled; the company’s name seems to translate to ‘Surplus’) onto a flat substrate, slowly accumulating into a tough material that can be buffed to create a smoother edge and/or overlaid with various traditional-looking decorative elements. A zigzag design inside the pieces helps reinforce them, similar to corrugated cardboard.

It takes about a day to print all the components. The prefab blocks are then trucked to the construction site, where it takes just five days to put them all together. The final height of the building is 20 feet by 4,000 feet wide, and the total cost to build it was just $161,000. This method saves between 30 and 60 percent of construction waste, cuts down on time by 50-70 percent, and cuts labor costs from 50-80 percent.

While the cost seems attractive, I can only imagine what McMansion critics would say if some of these started showing up in American neighborhoods. Want mass produced? Want concrete as your primary material? Of course, this all may get refined over time but there is some work to do before this would meet single-family home standards in the United States.

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